PRT-1022
Flocking
Flock printing gives a design a raised, velvet-like or suede-like texture. Adhesive is applied in the shape of the design, and short fibres called flock are laid onto it and bonded with heat.
VISUAL EFFECTS
Velvet- or suede-like raised design
HAND-FEEL
Soft, velvety and raised
BENEFITS
The flocked layer is soft and velvety to the touch and lifts the design off the fabric for a plush, dimensional look.
LIMITATIONS
Flock suits solid colours and simple designs, since fine detail is hard to hold. Fibres can shed with friction if the bond is weak, so flock suits occasional wear better than heavy-use items, and tightly woven fabrics give the most secure base.
PROCESS
[01] Design Creation
Prepare a design suited to a raised, textured layer, keeping detail simple.
[02] Adhesive Application
Apply flock adhesive to the fabric in the design area.
[03] Flock Application
Sprinkle flock fibres onto the adhesive or apply them electrostatically.
[04] Curing
Cure with a heat press or conveyor dryer so the adhesive bonds the fibres to the fabric.
[05] Excess Removal
Optionally, shake or vacuum off fibres that did not bond.
TO CONSIDER
Fabric Selection
Flocking works well on tightly woven fabrics, which give the adhesive and flock fibres a stable surface to bond to.
Adhesive Thickness
Adjust the thickness of the flock adhesive for the texture and height required. A thicker layer gives a more pronounced texture.
Heat Press Settings
Use the correct heat press settings during curing so the adhesive, flock fibres and fabric bond well.
Durability Requirements
Consider how the garment will be used. Flocking suits occasional wear better than heavy-use items.
Design Complexity
Keep flocked designs relatively simple, as fine details are difficult to achieve.